PALLET POOLS & FLEXIBLE MANUFACTURING SYSTEMS

Workholding that keeps your FMS flexible.

Keep pallet setups ready as jobs and priorities change. OK-VISE modular workholding helps you adapt fixtures to different workpieces, use pallet space effectively and rebuild proven setups for repeat orders.

COMMON WORKHOLDING CHALLENGES

Are your pallet setups ready for the jobs you need to run?

A pallet pool gives you options for scheduling production. Those options become more useful when the available fixtures match the jobs you need to run.

Pallets tied to individual jobs

Keeping a dedicated fixture on a pallet makes sense for recurring work. When the job rarely runs, that pallet may be unavailable for other parts.

Setups take too long to adapt

A change in workpiece size or geometry can require extensive fixture modifications before a pallet is ready for production.

Unused pallet space

Bulky clamping arrangements can leave too little room for additional workpieces, even when the parts and machining operations would allow them.

OK-VISE Modular workholding system. Single-/ multiple clamping. FMS pallet.

The OK-VISE approach

Build flexibility into each pallet setup

The OK-VISE Multi-Rail System combines base rails with adjustable clamps, stops and other locating components. Installed on a suitable pallet, fixture plate or tooling block, it provides a reusable foundation for different fixture layouts.

  1. Adjust an existing layout

    Reposition modules at the setup station to suit different workpiece dimensions. Reuse suitable components and reduce the need to build a complete new fixture.

  2. Make room for more workpieces

    Compact clamping elements help you use the available mounting area. Arrange workpieces with sufficient space for tools, loading and chip removal.

  3. Exchange a complete fixture

    When changing individual modules is impractical, use an interchangeable fixture plate. Select bolt mounting or a suitable zero-point interface to match your changeover needs.

  4. Make repeat setups easier to rebuild

    Record module positions, locating references and clamping instructions. Clear setup records give operators a consistent starting point when the job returns.

CUSTOMER STORY — PARKER HANNIFIN MANUFACTURING FINLAND

Parker Hannifin: flexibility across a wide product range

Parker Hannifin Manufacturing Finland handles batches ranging from single pieces to thousands. Its workholding solution combines triangular tooling blocks, interchangeable fixture plates and the OK-VISE Multi-Rail System.

The approach makes it easier to assemble different configurations from standard modules and document fixtures for repeat orders.

95% of the product range
~900 fixture setups per year

“This concept allows us to clamp 95% of our product range and supports around 900 different fixture setups each year.”

Parker Hannifin Manufacturing Finland

Application guidance

Plan your pallet setups around your production needs

Start with representative workpieces, typical batch sizes and how often each job returns. Check the required machining operations against the available pallet space, load capacity and tool access. Allow room for loading, clamping and chip removal.

Use this information to decide which fixtures to keep assembled for repeat jobs, which layouts to adapt between orders and where interchangeable fixture plates would simplify changeovers.

FAQ

Questions about pallet-pool and FMS workholding

When should workholding be planned for a new FMS?

Plan workholding alongside the machine and pallet system. Representative workpieces, batch sizes and machining operations help define the required mounting area, tool access and loading arrangements before the setup is finalized.

Can modular and dedicated fixtures be used together?

Yes. Use modular layouts for jobs that benefit from adjustment and component reuse. Keep dedicated fixtures where the workpiece geometry or recurring production requirements justify them.

How does workholding support unattended production?

Secure clamping and consistent workpiece location are essential parts of an unattended process. The complete setup must also be verified together with the machining program, tooling, chip management and process monitoring.

When should automated clamping be considered?

Automated clamping is particularly useful when a robot loads and unloads workpieces, or when frequent loading cycles involve several clamps. It can reduce repeated manual tightening and allow clamping and release to be integrated into the loading sequence. The choice depends on how workpieces are handled, the number of clamping points and the time available for loading.

DISCUSS YOUR APPLICATION

Let’s plan workholding for your pallet system

Tell us about your pallet system, typical workpieces and batch sizes. Include pallet or tooling block dimensions if available, and describe what you would like to improve.

We can help assess which setups could use adjustable modules, interchangeable plates or dedicated fixtures.

ok-vise@ok-vise.com +358 207 790 699

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